SKAAT CORE IS ONE OF VERSATILE DEVELOPMENT OF SKAAT LINKED WITH TRAVERSE MOTION WHICH ENSURES 100% FILAMENT CENTERING.
IN ORDER TO ENHANCE THE QUALITIES IN THE YARNS, RESEARCHERS HAVE CONTINUOUSLY BLENDED NATURAL AND SYNTHETIC FIBERS TO AMPLIFY THEIR STRETCH, COMFORT, FEEL, AND ABSORBENCY. HIGHLY STRETCHABLE FABRICS ARE IN HIGH DEMAND BECAUSE OF THEIR GOOD PROPERTIES. GENERALLY, A CORE SPUN YARN IS A YARN WHOSE SHEATH FIBERS SURROUND A CORE COMPLETELY.
THE SKAAT CORE SYSTEM IS BASED ON EXTENSIVE EXPERIENCE CONVERTING RING FRAMES FOR HIGH-QUALITY SPECIAL YARNS.
THIS COMPRISES OF
• FEEDING UNIT
• GUITING UNIT
• ROVING STOPMOTION
• TRAVERSING AND CONTROL UNIT
• 7 INCH HMI DISPLAY ALLOW TO INTERFACE WITH RING FRAME.
THIS DEVELOPMENT ENSURES FOLLOWING QUALITIES IN THE YARN.
• FILAMENT MISSING STOP MOTION.
• FILAMENT CENTERING
• STABLE ELASTICITY THROUGHOUT THE YARN.
SKAAT DEVELOPS A SPECIAL TYPE OF CREEL SETUP FOR UNWINDING OF LYCRA FILAMENT
- DIGITAL SERVO DRIVE BUILD WITH SKAAT SPECIAL VARIATOR FOR LYCRA FEEDING, WERE FIBER SPEED AND ELASTICITY CAN BE CONTROLLED FROM END TO END.
- USER FRIENDLY SEPARATOR ARE USED TO AVOID LYCRA BOBBIN SLIPPAGE.
- ANTISTATIC GROOVED ROLLERS AVOIDS FILAMENT OVERLAPPING .
- SYNCHRONISED MIDDLE & BACK CONDENSOR – BETTER FIBRE CONTROL.
- MECHANICAL BASED FILAMENT DEDUCTOR WITH ROVING STOPPER, STOPS UNWANTED ROVING TRANSFER. (MAGNO CUTTER)
- HASSLE FREE GUITING ROLLERS ENSURES FILAMENT CENTERING
FEEDING UNIT
A PAIR OF ALUMINUM ANODIZED FEED ROLLERS WITH SPECIAL PROFILE AND COATED WITH ANTISTATIC FINISH TO AVOID STATIC CHARGES, ROLLERS ARE DRIVEN BY SERVO MOTOR, WHICH ALLOWS THE SPEED REGULATION ACCURATELY AND CONSTANTLY MAINTAIN THE DESIRED LYCRA STRETCH
GAITING UNIT
A SPECIFIC "V" GROOVED CERAMIC / SPECIAL ELEMENT IS USED IN GAITING ROLLERS TO INSERT THE CORE MATERIAL EXACTLY AT THE CENTER OF FIBER.
TRAVERSING DEVICE
FOR SMOOTH TRAVERSAL, THE NEW TRAVERSE RAIL SYSTEM IS ASSEMBLED AND THE TRAVERSE RAIL IS RESTED OVER THE BEARING. THE TRAVERSE SYSTEM GOVERNED BY SERVO MOTOR FOR ACCURATE TRAVERSE. (RANGE 0.1 MM - 10.0 MM).
CONTROL UNIT
A 7" TOUCH DISPLAY IS SUPPLIED ALONG WITH CONTROL UNIT TO CREATE DIFFERENT DRAFT AND ELONGATION PATTERN.
ROVING STOPMOTION (SKAAT MAGNO CUTTER)
WHEN A FILAMENT BREAK IS DETECTED OR MISSING, THE “SKAAT MAGNO CUTTER” A MAGNETIC BASED CUTTING AND CLAMPING DEVICE WILL AUTOMATICALLY STOP THE ROVING SUPPLY.
Features
• ADAPTED MAGNETIC BASED ROVING STOPPER TECHNOLOGY.
• SKAAT ROVING STOP MOTION DEVELOPED FOR BOTH SINGLE AS WELL AS DOUBLE ROVING.
Advantages
• MINIMIZE ROVING WASTAGE.
• SUITABLE FOR ANY MAKE OF RING FRAMES.
